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Our Unique Repair of Circuit Boards for Wheel Encoder

February 19, 2014, 3:50 pm

Providence Industrial Electronics Repair, Inc.

Providence Industrial Electronics Repair was recently contracted by the largest laundry facility in the United States of America for a unique solution to an ongoing issue with the electronics in their industrial machines. The customer sent thirty (30) circuit boards to Providence for repair which are used with a wheel encoder. They frequently dealt with broken wire-to-board connections between the circuit board and the encoder, and looked to the skilled technicians at Providence Industrial to provide a solution. The technician assigned to this job realized that this would mean re-designing the original circuit board with the addition of a new connector.

Original Circuit Board to be Repaired by Providence Industrial

Original Circuit Board to be Repaired by Providence Industrial

After mapping the circuit of the original board, the technician created a digital rendering of the new design using CAD software, and then utilized an online service to manufacture the physical reproductions of the digital rendering. With all of the items in house, installation began. By using a "pigtail" design to increase flexibility, the technician installed the necessary components for the circuit to the thirty boards, with the addition of the new connector, and an improved version of the original connector as well. 

Digital CAD Rendering of New Circuit Board Designed by Providence Industrial

New Circuit Board Designed by Providence Industrial

In addition to the repair of the circuit boards, our goals were to increase overall durability, and to provide the customer with a higher quality device than what they started out with. We did this by ensuring 100% insulation of all components, using the highest quality materials and parts, and an easy solderless solution should the customer ever have to replace this part in the future.

New Circuit Board Designed by Providence Industrial

New Circuit Board Designed by Providence Industrial

The finished product was not simply a repair of a malfunctioning circuit board; the finished product was a complete improvement over the original boards which gives the customer a long term solution to an ongoing issue. 

This project demonstrates how Providence Industrial Electronics Repair has built a solid reputation on the successful execution of unique repairs, and our ability to repair the "unrepairable"

If your company is looking for an alternative to what could be unnecessary and expensive upgrades to your industrial equipment, contact us today. Our creative and talented technicians are available to provide fast and cost-effective repair solutions for your industrial electronics!

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